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Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises
Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises
  • Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises
  • Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises
Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises
Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises
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  • Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises
  • Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises

Intelligent High-Efficiency Core-Board Manufacturing Line for Large-Scale Enterprises


This Fully-automatic Blockboard Production Line is a high-end intelligent processing line specially developed for large-scale wood processing enterprises, mainly used for producing high-grade blockboards (core-board) for high-end furniture, luxury decoration, architectural engineering and export markets.
  • Description
  • Service process
  • Why choose us
  • FAQ
  • This Fully-automatic Blockboard Production Line is a high-end intelligent processing line specially developed for large-scale wood processing enterprises, mainly used for producing high-grade blockboards (core-board) for high-end furniture, luxury decoration, architectural engineering and export markets. The line covers all processes of blockboard production: automatic core wood cutting, core sorting, automatic core arrangement, precision gluing, continuous hot pressing, automatic trimming, sanding, finished product inspection, sorting and packaging, realizing full-automatic operation from raw materials to finished products with no manual intervention. It adopts advanced PLC intelligent control system and touch screen operation, supports remote monitoring, parameter adjustment and fault alarm, ensuring stable production and consistent product quality. The line has high production capacity (1500-3000 sheets/day), supports customization of blockboard thickness (12-50mm) and width (1220-2440mm), adapts to various high-grade core wood types, complies with CE, ISO9001, SGS, UL certifications, and can be seamlessly integrated with other wood processing equipment to form an intelligent production workshop. It is the best choice for large-scale enterprises to improve production efficiency, reduce labor costs and enhance product competitiveness.

    Key Specifications

    Automatic ConveyorConveyor Motor1.5kw
    Speed ReducerRV-Series
    Gluing Motor1.5kw*2
    Gluing Clamping MethodAdjustable Pitch Cylinder
    Strip Width28-65mm
    Strip Length50mm-infinite
    Strip Thickness8-50mm
    Material of the Glue Contact RangeSUS304
    Conveyor Belt TypeType B
    Automatic Planking MachineSaw Blade Model250mm
    Automatic Saw Motor1.1kw(servo)
    Push Bar Motor1.5kw
    Table MaterialSUS304
    Timed Sprayer0.15kw
    Minimum Spray Time0.5s
    Push Plate Motor1.5kw
    Optical SwitchOmron (brand)
    Proximity SwitchOmron (brand)
    Main Hot PressFrame Thickness20mm*6
    Hot Plate Dimension1370mm*2700mm
    (be together constantly)
    Material of Hot Press PlateQ355
    Special Processing of Hot Press PlatesChrome plated grooving
    Main Cylinderφ160*6(Wuxi suyi)
    Main Cylinder Stroking200mm
    Side Pressure Cylinderφ100*10(Wuxi suyi)
    Side Pressure Cylinder Stroking250mm
    Thickness of Upper and Lower Bracket400mm,400mm
    Thickness of Center Support400mm
    Hydraulic Valve BlockMultiplexed integration
    (TAIFENG)
    Motor Power7.5kw
    Thickness of Side Plate8mm
    Processing Thickness8-50mm
    Control MethodPLC full-automatic
    Main Oil Circuitrigid tube
    Automatic  LoaderLifting Motor1.5kw
    Drive Motor1.5kw
    Damp Proof Fan0.7kw
    Maximum Palletizing Height1800mm
    Data of the Entire MachineTotal Power19.95kw
    Overall Dimension(L*W*H)14850mm*3730mm*2150mm
    Maximum Temperature260℃
    Control Methodfully automatic
    Machine LanguageChinese
    English
    Arabic

     

    Plan A: 1 layer fully automatic blockboards production line

    (About 8 hours to produce 300 sheets, 1 worker)

    ① Fully automatic gluing &wooden strips feeding machine*1 set

    ② Wooden strips paving table*1 set

    ③ Automatic saw*1 set

    ④ 1 layer hot press * 1 set

    ⑤ Fully automatic unloader * 1 set

    Plan B: 2 layers fully automatic blockboards production line

    (About 8 hours to produce 500 sheets, 2 workers)

    ① Fully automatic gluing &wooden strips feedingmachine*2 sets

    ② Wooden strips paving table*1 set

    ③ Automatic saw*1 set

    ④ 2 layers hot press * 1 set

    ⑤ Fully automatic unloader * 1 set

    Plan C: 4 layers manual blockboards production line

    (About 8 hours to produce 600 sheets, 5 workers)

    ① Glue spreader*1 pcs

    ② Wooden strips paving line*1 set

    ③ Automatic saw*1 set

    ④ 4 layers Automatic feeding plate for hot press*1 set

    ⑤ 4 layers hot press  1 set

    ⑥ 4 layers cooling shelf *1 set

    ⑦ Automatic unloader *1 set

    Plan D: 8 layers manual blockboards production line

    (About 8 hours to produce 1000 sheets, 5 workers)

    ① Glue spreader*1 pcs

    ② Wooden strips paving line*1 set

    ③ Automatic saw*1 set

    ④ 8 layers Automatic feeding plate for hot press*1 set

    ⑤ 8 layers hot press * 1 set

    ⑥ 8 layers cooling shelf *1 set

    ⑦ Automatic unloader * 1 set

    Features & Advantages

    •Full-Automatic Operation & High Efficiency: Integrates all production processes from raw materials to finished products, realizing full-automatic operation with no manual intervention. The production capacity is 3-6 times that of semi-automatic lines, reaching 1500-3000 sheets/day, which is suitable for large-scale mass production and greatly improves production efficiency.

    •Intelligent Control & Easy Management: Adopts advanced PLC intelligent control system, supports touch screen operation, remote monitoring and parameter adjustment. It can automatically monitor production status, alarm for faults and shut down automatically, reducing manual management costs and ensuring stable production. The production data can be recorded and exported, facilitating enterprise production management.

    •High Precision & Stable Quality: Automatic core arrangement machine adopts high-precision positioning technology, ensuring uniform core arrangement and no gaps; precision gluing system ensures uniform glue coating, no glue overflow; intelligent hot pressing system controls temperature and pressure accurately, making the finished blockboard have high flatness, strong bonding force, uniform thickness and no deformation, and the qualification rate is over 99.5%.

    •Labor-Saving & Cost-Reducing: Only 2-3 operators are needed for the whole line, responsible for monitoring equipment operation and raw material supplement, reducing labor cost by 80% compared with semi-automatic lines and manual production, and avoiding quality problems caused by human factors.

    •Highly Customizable & Versatile: Supports customization of blockboard thickness, width and production capacity, adapts to various high-grade solid wood core materials, and can produce different specifications of blockboards according to market demand. It can be seamlessly integrated with veneer slicing machine, plywood hot press and other equipment to form an intelligent wood processing workshop.

    •Energy-Saving & Environmental Protection: Adopts energy-saving motor, intelligent heat recovery system and closed gluing system, reducing energy consumption by 30% and glue waste by 25% compared with traditional equipment, complying with international environmental standards and reducing production costs.

    •Durable & Low Maintenance: The line adopts high-quality steel frame, integrated welding and stress relief treatment, and core components (motor, hot press, control system) are imported from well-known brands, with long service life up to 10 years. Modular design, easy to maintain and replace parts, reducing downtime and maintenance cost.

    •International Certification & Global Adaptation: Passed CE, ISO9001, SGS, UL/CSA certifications, meeting the safety and quality standards of Europe, America, Southeast Asia and other regions. Support global voltage customization and local language operation interface, ensuring smooth customs clearance and local use.

    Application

    This Fully-automatic Blockboard Production Line is mainly suitable for large-scale wood processing enterprises, high-grade plywood factories, luxury furniture factories and export-oriented blockboard manufacturers worldwide. It is widely used in the production of high-grade blockboards for luxury furniture (high-end sofas, cabinets, beds), interior decoration (high-end wall panels, ceiling panels), architectural engineering (high-grade buildings, villas) and export markets (Europe, America, Japan, South Korea). It is especially popular in Germany, USA, Japan (high-demand for high-grade blockboards) and Vietnam, Thailand, Brazil (large-scale plywood export bases), helping enterprises achieve large-scale, standardized and intelligent production, improve product grade and expand high-end market share.

    Certifications

    Our Fully-automatic Blockboard Production Line has passed strict international quality and safety inspections, and obtained CE, ISO9001, SGS, UL/CSA (North America) and AS (Australia) certifications. All certifications are real and verifiable, and we can provide complete certification documents according to your export country, ensuring smooth customs clearance and no obstacles in local sales and use. The line also complies with international environmental standards, meeting the green production requirements of various countries.

    Packaging & Shipping

    •Packaging: Standard seaworthy wooden case packaging, large equipment (continuous hot press, automatic core arrangement machine) is packaged in split type, wrapped with waterproof and shockproof film, reinforced with steel strips and wooden brackets. Vulnerable parts (control system, sensors, precision components) are independently packaged with anti-collision, anti-rust and moisture-proof treatment, effectively avoiding damage during long-distance sea transportation and land transportation.

    •Lead Time: 30-45 working days for standard models (FB-1220/FB-2440); 45-60 working days for customized models (custom specifications, production capacity and configuration).

    •Shipping Port: Shanghai/Ningbo/Shenzhen Port (China), support sea freight (FCL is preferred), air freight (for urgent orders) and door-to-door service. We cooperate with well-known logistics companies (Maersk, COSCO, MSC) to ensure on-time delivery and safe arrival of equipment, and provide professional logistics tracking service.

    •Customs Clearance: Provide complete and compliant customs clearance documents, including commercial invoice, packing list, certificate of origin, CE/UL/SGS certification, product manual, installation drawings and technical specifications, ensuring smooth customs clearance in your country.

    •Warranty & After-Sales: 1 year warranty for the whole line, 3 years warranty for core components (motor, hot press, control system, automatic core arrangement machine). Free repair and replacement of spare parts during the warranty period; 24-hour online technical support, professional engineers can be sent to your factory for installation, commissioning, operation training and maintenance (additional cost applies). We also provide long-term spare parts supply service and technical upgrading service.

  • Pre-sale service
    1.Provide the free consultation of equipment 
    2.Provide the standard device and the flow chart
    3.According to the clients' special requirement ,offering the resonable plan and free design to help to select the equipment .
    4.Welcome to visit our factory
    Service during the sales
    1. Inspect the machine before leaving the factory 
    2.Oversea install and debug the equipment 
    3. Train the first-line operator
    After sales service
    1. 24 hours online service 
    2. Provide the VIDEO with install and debug the equipment
    3. Provide technical exchanging

  • 1.lasering your logo on products and designing logo is free
    2.Delivery time within 30days
    3.No else charge
    4.MOQ≥1
    5.Provide products quotation
    6.Provide Packaging customization service
    7.SupportWechat/Email/whatsapp/
    8.We specializein this field for 25 years
    9.Excellent after-sale system
    10.Supporting visits to factory

  • Q: How to ensure the stability of full-automatic production?

    A: The line adopts PLC intelligent control system, which can automatically monitor production parameters (temperature, pressure, speed) in real time, alarm for faults and shut down automatically, and we provide 24-hour online technical support, ensuring stable production.

    Q: Can it produce blockboards with different widths?

    A: Yes, the line supports customization of working width (1220-3000mm), and you can adjust the equipment to produce 3×6ft, 4×8ft, 5×10ft and other specifications of blockboards according to market demand.

    Q: What is the energy consumption of the whole line per day?

    A: The energy consumption depends on the production capacity and local electricity price, generally 800-1500 degrees per day, which is 30% lower than traditional fully-automatic lines due to the energy-saving design.

    Q: How long does it take to install and commission the line?

    A: Professional engineers will be sent to your factory for installation and commissioning, which takes 7-10 days for standard models and 10-15 days for customized models, and operators will be trained to ensure proficient operation.

    Q: Can it be connected with the enterprise's intelligent management system?

    A: Yes, the line's control system supports data interface docking, which can be connected with the enterprise's ERP, MES and other intelligent management systems, realizing integrated management of production, inventory and sales.

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Fully-automatic Blockboard Production Line

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